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A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts

C. A. Griffiths, J. Howarth, G. De Almeida-Rowbotham, A. Rees, Andrew Rees, Christian Griffiths

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Volume: 230, Issue: 8, Pages: 1502 - 1512

Swansea University Authors: Andrew Rees, Christian Griffiths

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DOI (Published version): 10.1177/0954405416640182

Abstract

As additive manufacturing expands from rapid prototyping into rapid production, it is becoming more important to consider the mechanical performance of candidate products in addition to their functional attributes as a prototype. This study demonstrates how a design of experiments approach can be us...

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Published in: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Published: 2016
URI: https://cronfa.swan.ac.uk/Record/cronfa29771
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spelling 2016-10-05T08:50:31.5523710 v2 29771 2016-09-07 A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts e43e88c74976e714e1d669a898f8470d Andrew Rees Andrew Rees true false 84c202c256a2950fbc52314df6ec4914 Christian Griffiths Christian Griffiths true false 2016-09-07 MECH As additive manufacturing expands from rapid prototyping into rapid production, it is becoming more important to consider the mechanical performance of candidate products in addition to their functional attributes as a prototype. This study demonstrates how a design of experiments approach can be used to optimise the tensile and notched bending properties of the materials used in the process, while also considering the time of production and material efficiency. Such an approach can allow manufacturers to optimise the build in terms of the time, cost and material properties according to the requirements of the product. The main conclusion of this study was that when considering the significant contributors, similar build parameters result in optimised properties for both specimen types. It was also found that the layer height, being insignificant to the mechanical properties of both specimens, was critical to the cost control in terms of build time and material usage. Thus, the maximum layer height could be used to incorporate cost control into the design without affecting final performance. Journal Article Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 230 8 1502 1512 31 8 2016 2016-08-31 10.1177/0954405416640182 COLLEGE NANME Mechanical Engineering COLLEGE CODE MECH Swansea University 2016-10-05T08:50:31.5523710 2016-09-07T09:33:03.1559595 Faculty of Science and Engineering School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering C. A. Griffiths 1 J. Howarth 2 G. De Almeida-Rowbotham 3 A. Rees 4 Andrew Rees 5 Christian Griffiths 6
title A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
spellingShingle A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
Andrew Rees
Christian Griffiths
title_short A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
title_full A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
title_fullStr A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
title_full_unstemmed A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
title_sort A design of experiments approach to optimise tensile and notched bending properties of fused deposition modelling parts
author_id_str_mv e43e88c74976e714e1d669a898f8470d
84c202c256a2950fbc52314df6ec4914
author_id_fullname_str_mv e43e88c74976e714e1d669a898f8470d_***_Andrew Rees
84c202c256a2950fbc52314df6ec4914_***_Christian Griffiths
author Andrew Rees
Christian Griffiths
author2 C. A. Griffiths
J. Howarth
G. De Almeida-Rowbotham
A. Rees
Andrew Rees
Christian Griffiths
format Journal article
container_title Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
container_volume 230
container_issue 8
container_start_page 1502
publishDate 2016
institution Swansea University
doi_str_mv 10.1177/0954405416640182
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering
document_store_str 0
active_str 0
description As additive manufacturing expands from rapid prototyping into rapid production, it is becoming more important to consider the mechanical performance of candidate products in addition to their functional attributes as a prototype. This study demonstrates how a design of experiments approach can be used to optimise the tensile and notched bending properties of the materials used in the process, while also considering the time of production and material efficiency. Such an approach can allow manufacturers to optimise the build in terms of the time, cost and material properties according to the requirements of the product. The main conclusion of this study was that when considering the significant contributors, similar build parameters result in optimised properties for both specimen types. It was also found that the layer height, being insignificant to the mechanical properties of both specimens, was critical to the cost control in terms of build time and material usage. Thus, the maximum layer height could be used to incorporate cost control into the design without affecting final performance.
published_date 2016-08-31T03:36:16Z
_version_ 1763751573739012096
score 11.012678

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