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Large area, stretchable, wearable, screen-printed carbon heaters for use in elite sport

Andrew Claypole, James Claypole, Jonathan Leeder, Greg Stevens, Fiona Johnson, Neil Bezodis Orcid Logo, Matt Parker, Tim Claypole Orcid Logo, David Gethin Orcid Logo, Liam Kilduff Orcid Logo

Journal of Coatings Technology and Research, Volume: 20

Swansea University Authors: Andrew Claypole, James Claypole, Neil Bezodis Orcid Logo, Tim Claypole Orcid Logo, David Gethin Orcid Logo, Liam Kilduff Orcid Logo

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Abstract

Stretchable, nanocarbon heaters were screen-printed onto a stretchable film to create a passive heat maintenance device for elite sport. The heat uniformity and the temperature performance of these lightweight, large area electrothermal heaters were evaluated over a range of applied voltages using t...

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Published in: Journal of Coatings Technology and Research
ISSN: 1547-0091 1935-3804
Published: Springer Science and Business Media LLC 2022
Online Access: Check full text

URI: https://cronfa.swan.ac.uk/Record/cronfa60165
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Abstract: Stretchable, nanocarbon heaters were screen-printed onto a stretchable film to create a passive heat maintenance device for elite sport. The heat uniformity and the temperature performance of these lightweight, large area electrothermal heaters were evaluated over a range of applied voltages using thermal imaging. The heaters provided a uniform heat over the 15 × 4 cm area with temperatures of 39°C, 54°C, and 72°C at 10, 15, and 20 V, respectively, within 150 s of being switched on. Tensile testing was used to examine the performance of the heaters under strain. At 20% nominal strain, the heaters gave a uniform heat output and a temperature of 44°C at 15 V, making it a promising candidate for wearable applications. The heaters were capable of maintaining temperatures of 40°C over 10 cyclic strains up to 10% nominal strain. The heaters were integrated into a proof-of-concept stretchable base-layer garment, with the effect of the heaters on skin temperature measured and thermal sensation evaluated during a simulated training session in an environmental chamber at an ambient temperature 0°C. The printed heaters maintained skin temperature and thermal sensation when compared with an unheated control.
Keywords: Wearable; Stretchable; Nanocarbon; Printed heater; Sport
College: Faculty of Science and Engineering
Funders: EPSRC (EP/l015099/1); Haydale Graphene Industries; Welsh Government (ERDF Smart Expertise); English Institute of Sport; European Social Fund (M2A Doctoral training Centre)