No Cover Image

Journal article 209 views 1631 downloads

Hydrogen barrier coatings: Application and assessment

Ehsan Akbari Kharaji, Majid Shafaie Orcid Logo, Elizabeth Sackett Orcid Logo, John Wood, Milos B. Djukic Orcid Logo, Shirin Alexander Orcid Logo

International Journal of Hydrogen Energy, Volume: 180, Start page: 151666

Swansea University Authors: Ehsan Akbari Kharaji, Elizabeth Sackett Orcid Logo, Shirin Alexander Orcid Logo

  • 70552.VOR.pdf

    PDF | Version of Record

    © 2025 The Authors. This is an open access article distributed under the terms of the Creative Commons CC-BY license.

    Download (10.78MB)

Abstract

Hydrogen embrittlement (HE) threatens the structural integrity of industrial components exposed to hydrogen-rich environments. This review critically explores hydrogen barrier coatings (HBCs), polymeric, metallic, ceramic, and composite, their application and assessment, focusing on measured effecti...

Full description

Published in: International Journal of Hydrogen Energy
ISSN: 0360-3199 1879-3487
Published: Elsevier BV 2025
Online Access: Check full text

URI: https://cronfa.swan.ac.uk/Record/cronfa70552
Abstract: Hydrogen embrittlement (HE) threatens the structural integrity of industrial components exposed to hydrogen-rich environments. This review critically explores hydrogen barrier coatings (HBCs), polymeric, metallic, ceramic, and composite, their application and assessment, focusing on measured effectiveness in limiting hydrogen permeation and hydrogen embrittlement. Also, coating application methods and permeation assessment techniques are evaluated. Recent advances in nanostructured and hybrid coatings are emphasized, highlighting the pressing need for durable, scalable, and environmentally sustainable hydrogen barrier coatings to ensure the reliability of emerging hydrogen-based energy solutions. This comprehensive critical review further distinguishes itself by linking coating deposition methods to defect-driven transport behaviour, critically assessing permeation test approaches. It also highlights the emerging role of polymeric and hybrid multilayer coatings with direct implications for advanced and reliable hydrogen production, storage, and transport infrastructure.
Keywords: Hydrogen barrier coating; Hydrogen embrittlement; Hydrogen permeation; Polymer; Metal; Ceramic; Composite and multilayer
College: Faculty of Science and Engineering
Funders: Engineering and Physical Sciences Research Council (EP/S02252X/1)
Start Page: 151666