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The Impact of Dust Particles on the Function of Screen‐Printed Triple‐Mesoscopic Perovskite Solar Cells

Kathryn Lacey, Sarah-Jane Dunlop-Potts Orcid Logo, Carys Worsley, Rodrigo Garcia Rodriguez, Tom Dunlop Orcid Logo, Declan Hughes Orcid Logo, Kris Seunarine, Matthew Davies, Trystan Watson Orcid Logo

Small, Start page: e73299

Swansea University Authors: Kathryn Lacey, Sarah-Jane Dunlop-Potts Orcid Logo, Carys Worsley, Rodrigo Garcia Rodriguez, Tom Dunlop Orcid Logo, Declan Hughes Orcid Logo, Kris Seunarine, Trystan Watson Orcid Logo

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DOI (Published version): 10.1002/smll.73299

Abstract

Screen-printed mesoporous carbon perovskite solar cells (m-CPSCs) offer a low-cost manufacturing approach that could significantly reduce upscaling costs, providing an accessible pathway to green energy production opening new opportunities in countries where this is currently cost-prohibitive. Clean...

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Published in: Small
ISSN: 1613-6810 1613-6829
Published: Wiley 2026
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URI: https://cronfa.swan.ac.uk/Record/cronfa71704
Abstract: Screen-printed mesoporous carbon perovskite solar cells (m-CPSCs) offer a low-cost manufacturing approach that could significantly reduce upscaling costs, providing an accessible pathway to green energy production opening new opportunities in countries where this is currently cost-prohibitive. Clean rooms represent a very expensive investment and overhead, presenting a significant barrier to reducing production cost. Despite this, very little research has been carried out to determine whether a clean room is essential to PSC manufacture. This study examines how organic dust particle contaminants (1–10 µm) impact screen-printed m-CPSCs. Unexpectedly, cells with contamination between layers showed no significant difference in PCE compared to pristine controls. Dust in pastes affected print quality more severely, negatively impacting the quality of subsequent layers and leading to inconsistencies in print quality, compounding problems further along in the manufacturing process if screens and pastes are not kept free from such contamination. These findings suggest that screen-printed solar cells can be produced outside of clean rooms if high cleanliness standards are maintained during storage and print runs. This outcome is significant for low-cost PSC printing, indicating that it may be possible to produce high performing modules in industrial setups without expensive clean room installation and management.
Keywords: carbon, cleanroom, dust, mesoporous, perovskite, screen printing
College: Faculty of Science and Engineering
Funders: This work was made possible by funding from the STRIP5 project funded by EPSRC Prosperity Partnership [EP/X025217/1]. Additional support was received from the SPECIFIC Innovation and Knowledge Centre by the Engineering and Physical Science Research Council Program Grant ATIP (Application Targeted and Integrated Photovoltaics) [EP/T028513/1], and from the UK Government's Ayrton Challenge through the International Science Partnerships Fund (ISPF) as part of the REACH-PSM project (UKRI319), in addition to the Advanced Imaging of Materials (AIM) facility at Swansea University, which was funded in part by the EPSRC [EP/M028267/1].
Start Page: e73299