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An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films
Advanced Electronic Materials, Volume: 12, Issue: 11, Start page: e00877
Swansea University Authors:
Ershad Parvazian, Trystan Watson
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DOI (Published version): 10.1002/aelm.202500877
Abstract
Perovskite technology offers an advantage over conventional photovoltaics technologies related to its capacity to be manufactured on flexible substrates using continuous printing techniques, delivering an improved cost–benefit ratio. However, producing perovskite solar cells (PSCs) via these approac...
| Published in: | Advanced Electronic Materials |
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| ISSN: | 2199-160X 2199-160X |
| Published: |
Wiley
2026
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| URI: | https://cronfa.swan.ac.uk/Record/cronfa72153 |
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However, producing perovskite solar cells (PSCs) via these approaches demands rigorous quality control of printed films, as film uniformity influences device performance. This quality control process often involves characterization techniques, such as profilometry that is destructive, making them unsuitable for in‐line real‐time or large‐scale inspections. Here, we present a versatile in‑line inspection framework that combines a low‑cost webcam‑based transmitted‑light imaging setup with a deep‑learning regression model to estimate the thickness of printed MAPbI 3 and FAPbI 3 films in real time. The resulting prototype achieves coefficients of determination (R 2 ) of 0.985 and 0.986 and root‑mean‑square errors of 18 and 25 nm, respectively which is comparable to conventional invasive profilometry. When applied to 25 cm 2 flexible mini‑modules, an inverse correlation between layer thickness variability and power conversion efficiency (PCE) was observed, and integrating the prototype into in‐line inspection opened new possibilities for data‐driven decision‐making. 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| spelling |
v2 72153 2026-06-24 An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films 59dc6f18dde94e2a5fb2edd858270ec3 Ershad Parvazian Ershad Parvazian true false a210327b52472cfe8df9b8108d661457 0000-0002-8015-1436 Trystan Watson Trystan Watson true false 2026-06-24 EAAS Perovskite technology offers an advantage over conventional photovoltaics technologies related to its capacity to be manufactured on flexible substrates using continuous printing techniques, delivering an improved cost–benefit ratio. However, producing perovskite solar cells (PSCs) via these approaches demands rigorous quality control of printed films, as film uniformity influences device performance. This quality control process often involves characterization techniques, such as profilometry that is destructive, making them unsuitable for in‐line real‐time or large‐scale inspections. Here, we present a versatile in‑line inspection framework that combines a low‑cost webcam‑based transmitted‑light imaging setup with a deep‑learning regression model to estimate the thickness of printed MAPbI 3 and FAPbI 3 films in real time. The resulting prototype achieves coefficients of determination (R 2 ) of 0.985 and 0.986 and root‑mean‑square errors of 18 and 25 nm, respectively which is comparable to conventional invasive profilometry. When applied to 25 cm 2 flexible mini‑modules, an inverse correlation between layer thickness variability and power conversion efficiency (PCE) was observed, and integrating the prototype into in‐line inspection opened new possibilities for data‐driven decision‐making. This in‐line, high‐spatial‐resolution inspection framework enables the fully automated and high‐throughput manufacturing of large‐area perovskite solar modules, by allowing real‐time optimization of key operational parameters. Journal Article Advanced Electronic Materials 12 11 e00877 Wiley 2199-160X 2199-160X deep learning, In-line characterization, machine learning, machine vision, perovskite, roll-to-roll manufacturing, thickness inspection 8 6 2026 2026-06-08 10.1002/aelm.202500877 COLLEGE NANME Engineering and Applied Sciences School COLLEGE CODE EAAS Swansea University Another institution paid the OA fee University of Antioquia; Colombian Government through the SGR project BPIN. Grant Number: 2022000100012; EPSRC Centre for Doctoral Training in Technology Enhanced Chemical Synthesis. Grant Number: EP/X025217/1. 2026-06-24T11:24:11.7747602 2026-06-24T11:15:58.7741918 Faculty of Science and Engineering School of Engineering and Applied Sciences - Materials Science and Engineering Juan Pablo Velásquez 1 Juan José Patiño 2 Keony Jimenez 3 Santiago Mesa 4 Milton Perez 5 Ershad Parvazian 6 Edwin Alexander Ramírez 7 Rafael Betancur 8 Trystan Watson 0000-0002-8015-1436 9 Franklin Jaramillo 0000-0003-1722-5487 10 72153__37034__6ad0e85b00ff49548b13c2089ef0c0ae.pdf 72153.VOR.pdf 2026-06-24T11:21:18.5613575 Output 2264900 application/pdf Version of Record true © 2026 The Author(s). This is an open access article under the terms of the Creative Commons Attribution License. true eng http://creativecommons.org/licenses/by/4.0/ |
| title |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| spellingShingle |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films Ershad Parvazian Trystan Watson |
| title_short |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| title_full |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| title_fullStr |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| title_full_unstemmed |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| title_sort |
An In‐Line Machine Vision–Based Profilometry Tool for Non‐Destructive Thickness Assessment of Perovskite Films |
| author_id_str_mv |
59dc6f18dde94e2a5fb2edd858270ec3 a210327b52472cfe8df9b8108d661457 |
| author_id_fullname_str_mv |
59dc6f18dde94e2a5fb2edd858270ec3_***_Ershad Parvazian a210327b52472cfe8df9b8108d661457_***_Trystan Watson |
| author |
Ershad Parvazian Trystan Watson |
| author2 |
Juan Pablo Velásquez Juan José Patiño Keony Jimenez Santiago Mesa Milton Perez Ershad Parvazian Edwin Alexander Ramírez Rafael Betancur Trystan Watson Franklin Jaramillo |
| format |
Journal article |
| container_title |
Advanced Electronic Materials |
| container_volume |
12 |
| container_issue |
11 |
| container_start_page |
e00877 |
| publishDate |
2026 |
| institution |
Swansea University |
| issn |
2199-160X 2199-160X |
| doi_str_mv |
10.1002/aelm.202500877 |
| publisher |
Wiley |
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Faculty of Science and Engineering |
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|
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facultyofscienceandengineering |
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Faculty of Science and Engineering |
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facultyofscienceandengineering |
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Faculty of Science and Engineering |
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School of Engineering and Applied Sciences - Materials Science and Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Materials Science and Engineering |
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| description |
Perovskite technology offers an advantage over conventional photovoltaics technologies related to its capacity to be manufactured on flexible substrates using continuous printing techniques, delivering an improved cost–benefit ratio. However, producing perovskite solar cells (PSCs) via these approaches demands rigorous quality control of printed films, as film uniformity influences device performance. This quality control process often involves characterization techniques, such as profilometry that is destructive, making them unsuitable for in‐line real‐time or large‐scale inspections. Here, we present a versatile in‑line inspection framework that combines a low‑cost webcam‑based transmitted‑light imaging setup with a deep‑learning regression model to estimate the thickness of printed MAPbI 3 and FAPbI 3 films in real time. The resulting prototype achieves coefficients of determination (R 2 ) of 0.985 and 0.986 and root‑mean‑square errors of 18 and 25 nm, respectively which is comparable to conventional invasive profilometry. When applied to 25 cm 2 flexible mini‑modules, an inverse correlation between layer thickness variability and power conversion efficiency (PCE) was observed, and integrating the prototype into in‐line inspection opened new possibilities for data‐driven decision‐making. This in‐line, high‐spatial‐resolution inspection framework enables the fully automated and high‐throughput manufacturing of large‐area perovskite solar modules, by allowing real‐time optimization of key operational parameters. |
| published_date |
2026-06-08T11:24:13Z |
| _version_ |
1868873495927062528 |
| score |
11.11042 |

