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Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks

Sarah-Jane Potts, Yin Cheung Lau, Thomas Dunlop, Tim Claypole, Chris Phillips, Tim Claypole Orcid Logo, Christopher Phillips Orcid Logo

Journal of Materials Science, Volume: 54, Issue: 11, Pages: 8163 - 8176

Swansea University Authors: Tim Claypole Orcid Logo, Christopher Phillips Orcid Logo

Abstract

Binders used in screen-printed carbon-based inks are typically non-conductive. Photonic annealing and subsequent compression rolling have therefore been employed to remove binder and consolidate the conductive particles. Using this method, screen-printable carbon inks containing graphite only, graph...

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Published in: Journal of Materials Science
ISSN: 0022-2461 1573-4803
Published: 2019
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URI: https://cronfa.swan.ac.uk/Record/cronfa49010
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spelling 2019-04-02T14:26:02.2034521 v2 49010 2019-02-28 Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks 7735385522f1e68a8775b4f709e91d55 0000-0003-1393-9634 Tim Claypole Tim Claypole true false cc734f776f10b3fb9b43816c9f617bb5 0000-0001-8011-710X Christopher Phillips Christopher Phillips true false 2019-02-28 MECH Binders used in screen-printed carbon-based inks are typically non-conductive. Photonic annealing and subsequent compression rolling have therefore been employed to remove binder and consolidate the conductive particles. Using this method, screen-printable carbon inks containing graphite only, graphite nanoplatelets and a combination of graphite and carbon black were assessed. Photonic annealing leads to the degradation of the polymer binder separating the carbon morphologies, with subsequent compression rolling leading to significant reductions in print film thickness, roughness and improvements in particle orientation. Both processes lead to electrical performance enhancement for all printed inks assessed. The process was most effective for single graphitic morphologies with large gaps between conductors. These saw significant improvements, with reductions in electrical resistivity from 1.91 to 0.23 Ω cm for the graphite ink. The mixed carbon ink saw smaller but still significant improvements in print roughness and resistivity, from 0.037 to 0.019 Ω cm. Therefore, these postprocesses could widen the applications of common, low-cost carbon morphologies in screen printing inks. Journal Article Journal of Materials Science 54 11 8163 8176 0022-2461 1573-4803 31 12 2019 2019-12-31 10.1007/s10853-019-03462-3 COLLEGE NANME Mechanical Engineering COLLEGE CODE MECH Swansea University 2019-04-02T14:26:02.2034521 2019-02-28T08:38:15.0936240 Faculty of Science and Engineering School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering Sarah-Jane Potts 1 Yin Cheung Lau 2 Thomas Dunlop 3 Tim Claypole 4 Chris Phillips 5 Tim Claypole 0000-0003-1393-9634 6 Christopher Phillips 0000-0001-8011-710X 7 0049010-28022019084001.pdf Potts2019_Article_EffectOfPhotonicFlashAnnealing.pdf 2019-02-28T08:40:01.3730000 Output 1828451 application/pdf Version of Record true 2019-02-28T00:00:00.0000000 true eng
title Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
spellingShingle Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
Tim Claypole
Christopher Phillips
title_short Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
title_full Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
title_fullStr Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
title_full_unstemmed Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
title_sort Effect of photonic flash annealing with subsequent compression rolling on the topography, microstructure and electrical performance of carbon-based inks
author_id_str_mv 7735385522f1e68a8775b4f709e91d55
cc734f776f10b3fb9b43816c9f617bb5
author_id_fullname_str_mv 7735385522f1e68a8775b4f709e91d55_***_Tim Claypole
cc734f776f10b3fb9b43816c9f617bb5_***_Christopher Phillips
author Tim Claypole
Christopher Phillips
author2 Sarah-Jane Potts
Yin Cheung Lau
Thomas Dunlop
Tim Claypole
Chris Phillips
Tim Claypole
Christopher Phillips
format Journal article
container_title Journal of Materials Science
container_volume 54
container_issue 11
container_start_page 8163
publishDate 2019
institution Swansea University
issn 0022-2461
1573-4803
doi_str_mv 10.1007/s10853-019-03462-3
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering
document_store_str 1
active_str 0
description Binders used in screen-printed carbon-based inks are typically non-conductive. Photonic annealing and subsequent compression rolling have therefore been employed to remove binder and consolidate the conductive particles. Using this method, screen-printable carbon inks containing graphite only, graphite nanoplatelets and a combination of graphite and carbon black were assessed. Photonic annealing leads to the degradation of the polymer binder separating the carbon morphologies, with subsequent compression rolling leading to significant reductions in print film thickness, roughness and improvements in particle orientation. Both processes lead to electrical performance enhancement for all printed inks assessed. The process was most effective for single graphitic morphologies with large gaps between conductors. These saw significant improvements, with reductions in electrical resistivity from 1.91 to 0.23 Ω cm for the graphite ink. The mixed carbon ink saw smaller but still significant improvements in print roughness and resistivity, from 0.037 to 0.019 Ω cm. Therefore, these postprocesses could widen the applications of common, low-cost carbon morphologies in screen printing inks.
published_date 2019-12-31T03:59:45Z
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