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Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser

Bill Gannon, Max Newberry, Charlie Dunnill Orcid Logo

International Journal of Hydrogen Energy, Volume: 47, Issue: 71, Pages: 30347 - 30358

Swansea University Authors: Bill Gannon, Max Newberry, Charlie Dunnill Orcid Logo

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Abstract

The performance of a six-cell zero-gap electrolyser with an active area of 300 cm2 was analysed. The device featured a new design of flowplate that employed spot-welding in order to eliminate machining costs. Direct resistance measurements were made, and computer simulations performed to confirm the...

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Published in: International Journal of Hydrogen Energy
ISSN: 0360-3199
Published: Elsevier BV 2022
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URI: https://cronfa.swan.ac.uk/Record/cronfa60700
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spelling 2022-09-07T13:38:27.9194165 v2 60700 2022-08-02 Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser 98bbf039bdc4835b1cbee374c8acd399 Bill Gannon Bill Gannon true false 9bedf7044a7c655ca404c8cf6bb5980e Max Newberry Max Newberry true false 0c4af8958eda0d2e914a5edc3210cd9e 0000-0003-4052-6931 Charlie Dunnill Charlie Dunnill true false 2022-08-02 CHEG The performance of a six-cell zero-gap electrolyser with an active area of 300 cm2 was analysed. The device featured a new design of flowplate that employed spot-welding in order to eliminate machining costs. Direct resistance measurements were made, and computer simulations performed to confirm the sub milli-ohm resistance of the flowplate design. An electrolyser test-rig was constructed to permit performance characterisation with various electrolytes and membranes at varying temperatures, and versus a comparable finite-gap design. The results were fitted to a simplified four-parameter model which permitted quantitative comparison, and performance projection up to a 100 kW device. The highest performance achieved was 84% efficiency with 6 M KOH at 65 °C and 400 mA/cm2, and the cell voltage was still below 2 V at 800 mA/cm2. The total material cost to build a 0.5 kW electrolyser is under 50 GBP (70 USD). Journal Article International Journal of Hydrogen Energy 47 71 30347 30358 Elsevier BV 0360-3199 Alkaline electrolysis; Water-splitting; Zero-gap; Hydrogen 19 8 2022 2022-08-19 10.1016/j.ijhydene.2022.07.040 COLLEGE NANME Chemical Engineering COLLEGE CODE CHEG Swansea University SU Library paid the OA fee (TA Institutional Deal) This research was conducted as part of the DESIRE project, funded through the European Regional Development Fund via the Welsh Government [grant number SU213]. 2022-09-07T13:38:27.9194165 2022-08-02T10:14:15.9133357 Faculty of Science and Engineering School of Engineering and Applied Sciences - Chemical Engineering Bill Gannon 1 Max Newberry 2 Charlie Dunnill 0000-0003-4052-6931 3 60700__25088__cbc9beac35174b2b848e799e19447a3e.pdf 60700_VoR.pdf 2022-09-07T13:36:30.9537366 Output 1988043 application/pdf Version of Record true © 2022 The Author(s). This is an open access article under the CC BY license true eng http://creativecommons.org/licenses/by/4.0/
title Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
spellingShingle Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
Bill Gannon
Max Newberry
Charlie Dunnill
title_short Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
title_full Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
title_fullStr Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
title_full_unstemmed Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
title_sort Performance assessment of a low-cost, scalable 0.5 kW alkaline zero-gap electrolyser
author_id_str_mv 98bbf039bdc4835b1cbee374c8acd399
9bedf7044a7c655ca404c8cf6bb5980e
0c4af8958eda0d2e914a5edc3210cd9e
author_id_fullname_str_mv 98bbf039bdc4835b1cbee374c8acd399_***_Bill Gannon
9bedf7044a7c655ca404c8cf6bb5980e_***_Max Newberry
0c4af8958eda0d2e914a5edc3210cd9e_***_Charlie Dunnill
author Bill Gannon
Max Newberry
Charlie Dunnill
author2 Bill Gannon
Max Newberry
Charlie Dunnill
format Journal article
container_title International Journal of Hydrogen Energy
container_volume 47
container_issue 71
container_start_page 30347
publishDate 2022
institution Swansea University
issn 0360-3199
doi_str_mv 10.1016/j.ijhydene.2022.07.040
publisher Elsevier BV
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Engineering and Applied Sciences - Chemical Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Chemical Engineering
document_store_str 1
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description The performance of a six-cell zero-gap electrolyser with an active area of 300 cm2 was analysed. The device featured a new design of flowplate that employed spot-welding in order to eliminate machining costs. Direct resistance measurements were made, and computer simulations performed to confirm the sub milli-ohm resistance of the flowplate design. An electrolyser test-rig was constructed to permit performance characterisation with various electrolytes and membranes at varying temperatures, and versus a comparable finite-gap design. The results were fitted to a simplified four-parameter model which permitted quantitative comparison, and performance projection up to a 100 kW device. The highest performance achieved was 84% efficiency with 6 M KOH at 65 °C and 400 mA/cm2, and the cell voltage was still below 2 V at 800 mA/cm2. The total material cost to build a 0.5 kW electrolyser is under 50 GBP (70 USD).
published_date 2022-08-19T04:19:01Z
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