A Review of Image-Based Simulation Applications in High-Value Manufacturing

Evans, Llion; Sozumert, Emrah; Keenan, Bethany E.; Wood, Charles E.; Plessis, Anton du

doi:10.1007/s11831-022-09836-2

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A Review of Image-Based Simulation Applications in High-Value Manufacturing

Llion Evans

, Emrah Sozumert, Bethany E. Keenan

, Charles E. Wood

, Anton du Plessis

Archives of Computational Methods in Engineering, Volume: 30

Swansea University Authors: Llion Evans , Emrah Sozumert

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DOI (Published version): 10.1007/s11831-022-09836-2

Abstract

Image-Based Simulation (IBSim) is the process by which a digital representation of a real geometry is generated from image data for the purpose of performing a simulation with greater accuracy than with idealised Computer Aided Design (CAD) based simulations. Whilst IBSim originates in the biomedica...

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Published in:	Archives of Computational Methods in Engineering
ISSN:	1134-3060 1886-1784
Published:	Springer Science and Business Media LLC 2023
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URI:	https://cronfa.swan.ac.uk/Record/cronfa61809
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first_indexed	2022-11-08T10:24:17Z
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spelling	v2 61809 2022-11-08 A Review of Image-Based Simulation Applications in High-Value Manufacturing 74dc5084c47484922a6e0135ebcb9402 0000-0002-4964-4187 Llion Evans Llion Evans true false b8ac8b1c1fcfdb5130307da08e1e46e1 Emrah Sozumert Emrah Sozumert true false 2022-11-08 MECH Image-Based Simulation (IBSim) is the process by which a digital representation of a real geometry is generated from image data for the purpose of performing a simulation with greater accuracy than with idealised Computer Aided Design (CAD) based simulations. Whilst IBSim originates in the biomedical field, the wider adoption of imaging for non-destructive testing and evaluation (NDT/ NDE) within the High-Value Manufacturing (HVM) sector has allowed wider use of IBSim in recent years. IBSim is invaluable in scenarios where there exists a non-negligible variation between the ‘as designed’ and ‘as manufactured’ state of parts. It has also been used for characterisation of geometries too complex to accurately draw with CAD. IBSim simulations are unique to the geometry being imaged, therefore it is possible to perform part-specific virtual testing within batches of manufactured parts. This novel review presents the applications of IBSim within HVM, whereby HVM is the value provided by a manufactured part (or conversely the potential cost should the part fail) rather than the actual cost of manufacturing the part itself. Examples include fibre and aggregate composite materials, additive manufacturing, foams, and interface bonding such as welding. This review is divided into the following sections: Material Characterisation; Characterisation of Manufacturing Techniques; Impact of Deviations from Idealised Design Geometry on Product Design and Performance; Customisation and Personalisation of Products; IBSim in Biomimicry. Finally, conclusions are drawn, and observations made on future trends based on the current state of the literature. Journal Article Archives of Computational Methods in Engineering 30 Springer Science and Business Media LLC 1134-3060 1886-1784 18 1 2023 2023-01-18 10.1007/s11831-022-09836-2 COLLEGE NANME Mechanical Engineering COLLEGE CODE MECH Swansea University SU Library paid the OA fee (TA Institutional Deal) EPSRC (EP/R012091/1) 2023-06-12T17:03:03.4681347 2022-11-08T10:22:36.1928923 Faculty of Science and Engineering School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering Llion Evans 0000-0002-4964-4187 1 Emrah Sozumert 2 Bethany E. Keenan 0000-0001-7787-2892 3 Charles E. Wood 0000-0003-3105-7061 4 Anton du Plessis 0000-0002-4370-8661 5 61809__26335__29476e1da9af4fee8ea5caf69ebab035.pdf 61809.pdf 2023-01-19T08:55:43.1675046 Output 7368665 application/pdf Version of Record true © The Author(s) 2023. This article is licensed under a Creative Commons Attribution 4.0 International License true eng http://creativecommons.org/licenses/by/4.0/
title	A Review of Image-Based Simulation Applications in High-Value Manufacturing
spellingShingle	A Review of Image-Based Simulation Applications in High-Value Manufacturing Llion Evans Emrah Sozumert
title_short	A Review of Image-Based Simulation Applications in High-Value Manufacturing
title_full	A Review of Image-Based Simulation Applications in High-Value Manufacturing
title_fullStr	A Review of Image-Based Simulation Applications in High-Value Manufacturing
title_full_unstemmed	A Review of Image-Based Simulation Applications in High-Value Manufacturing
title_sort	A Review of Image-Based Simulation Applications in High-Value Manufacturing
author_id_str_mv	74dc5084c47484922a6e0135ebcb9402 b8ac8b1c1fcfdb5130307da08e1e46e1
author_id_fullname_str_mv	74dc5084c47484922a6e0135ebcb9402_*_Llion Evans b8ac8b1c1fcfdb5130307da08e1e46e1_*_Emrah Sozumert
author	Llion Evans Emrah Sozumert
author2	Llion Evans Emrah Sozumert Bethany E. Keenan Charles E. Wood Anton du Plessis
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container_title	Archives of Computational Methods in Engineering
container_volume	30
publishDate	2023
institution	Swansea University
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description	Image-Based Simulation (IBSim) is the process by which a digital representation of a real geometry is generated from image data for the purpose of performing a simulation with greater accuracy than with idealised Computer Aided Design (CAD) based simulations. Whilst IBSim originates in the biomedical field, the wider adoption of imaging for non-destructive testing and evaluation (NDT/ NDE) within the High-Value Manufacturing (HVM) sector has allowed wider use of IBSim in recent years. IBSim is invaluable in scenarios where there exists a non-negligible variation between the ‘as designed’ and ‘as manufactured’ state of parts. It has also been used for characterisation of geometries too complex to accurately draw with CAD. IBSim simulations are unique to the geometry being imaged, therefore it is possible to perform part-specific virtual testing within batches of manufactured parts. This novel review presents the applications of IBSim within HVM, whereby HVM is the value provided by a manufactured part (or conversely the potential cost should the part fail) rather than the actual cost of manufacturing the part itself. Examples include fibre and aggregate composite materials, additive manufacturing, foams, and interface bonding such as welding. This review is divided into the following sections: Material Characterisation; Characterisation of Manufacturing Techniques; Impact of Deviations from Idealised Design Geometry on Product Design and Performance; Customisation and Personalisation of Products; IBSim in Biomimicry. Finally, conclusions are drawn, and observations made on future trends based on the current state of the literature.
published_date	2023-01-18T17:03:01Z
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A Review of Image-Based Simulation Applications in High-Value Manufacturing

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