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Design and Validation of Anode-Free Sodium-Ion Pouch Cells Employing Prussian White Cathodes

Ashley Willow Orcid Logo, Marcin Orzech Orcid Logo, Sajad Kiani Orcid Logo, Nathan Reynolds, Matthew Houchell, OLUTIMILEHIN OMISORE, Zari Tehrani Orcid Logo, Serena Margadonna Orcid Logo

Batteries, Volume: 11, Issue: 3, Start page: 97

Swansea University Authors: Ashley Willow Orcid Logo, Marcin Orzech Orcid Logo, Sajad Kiani Orcid Logo, Nathan Reynolds, Matthew Houchell, OLUTIMILEHIN OMISORE, Zari Tehrani Orcid Logo, Serena Margadonna Orcid Logo

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Abstract

This study investigated the impact of pouch cell design on energy density, both volumetric and gravimetric, through the development of accurate 3D models of small-format (<5 Ah) pouch cells. Various configurations were analysed, considering material properties and extrapolating expected electroch...

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Published in: Batteries
ISSN: 2313-0105
Published: MDPI AG 2025
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URI: https://cronfa.swan.ac.uk/Record/cronfa69263
Abstract: This study investigated the impact of pouch cell design on energy density, both volumetric and gravimetric, through the development of accurate 3D models of small-format (<5 Ah) pouch cells. Various configurations were analysed, considering material properties and extrapolating expected electrochemical performance from studies on Prussian white cathodes in coin and pouch cells. This approach allowed for a rapid assessment of several performance-influencing factors, including the number of layers in the pouch cell, cathode thickness, active material percentage, and electrolyte volume. The highest calculated energy density of small-format pouch cells was shown to be 282 Wh kg−1 and 454 Wh L−1, achieved in a 3 Ah, 20-layer pouch cell. The calculations were validated using sodium-ion anode-free pouch cells utilising a Prussian white cathode in single- and few-layer format pouch cells (<0.1 Ah) cycled under a low external pressure (~200 kPa).
Keywords: sodium ion; anode-free cell; pouch cells; Prussian white; cathode
College: Faculty of Science and Engineering
Funders: This project was funded by Enserv Ltd.
Issue: 3
Start Page: 97